DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

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DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

Postby i64X » Fri Aug 03, 2007 19:27 19

I got sick of bad guides with incomplete or completely wrong information (I tried about 5 ways of resetting my Oil Change light before digging through the manual and finding out the real way) so I decided to write my own guide. This was done tonight on a 2007 model, so I'm not guaranteeing it for older models, but I'm 99% sure that the 08's should be the same as this.

Here we go.

Tools required:
8mm socket
17mm socket

Materials required:
Something to drain oil in to
Some rags
Small o-ring Suzuki PN# 09280-13004
Large o-ring Suzuki PN# 09280-54001
Suzuki oil filter PN# 16510-05240
1300ml of oil as specified in your manual (my dealer didn't have Suzuki oil so I used Honda GN4)

Step 1. Place the bike on its center stand on a flat, hard surface. I did it in the garage, worked great. Make sure the bike is pretty warm, but not too hot as to burn your hands on the engine or exhaust. Get all of your materials ready before you start.

Image

Step 2. Remove the oil fill plug on the right side of the bike. In case you're not sure where that is, here's an illustration.

Image

Step 3. Place whatever you're going to drain oil in to under the drain plug and oil filter cover on the right side of the bike. Loosen the 17mm drain plug and the oil will start pouring out. Be careful, it comes fast and could be hot.

Image

Step 4. Loosen the 3 8mm bolts around the oil filter cover and remove them. Be careful not to drop them in the drained oil. Oil will gush out of the cover as you start to remove bolts.

Image

Step 5. Once you have the cover removed, pull the old oil filter out. It just slides out. Be careful - it might be hot.

Image

Step 6. If you look in the cavity where the oil filter was, you'll notice a little post sticking out. There's a little rubber o-ring around it. This is the smaller of the two o-rings that you'll remove and replace. Do that now. The new one just slides on. Make sure it's slid back all the way.

Image

Step 7. Install the new filter with the shown end facing inward. When installed, the outer edge of the filter should sit flush with the outer edge of the engine.

Image

Step 8. Before you reinstall the filter cover, replace the large o-ring shown below. Make sure to take a rag and wipe down the entire face of the filter cover (around the o-ring) REALLY well before reinstalling it. You don't want any dirt to get in the oil. Also, be sure to coat the o-ring with a bit of oil on BOTH sides before installation to help it seat.

WARNING - Be sure not to over tighten the small 8mm bolts or you can strip them out. If you do, you'll have major problems, as the threads on the block will be destroyed.

Image

Step 9. Also be sure to clean off the magnet on the oil drain plug REALLY well. This magnet attracts loose metal shavings that get in the oil from engine wear... you don't want them going back in the engine, so clean it off really well. After it's clean, replace the drain plug.

WARNING - Be sure not to over tighten it. I tightened it snug, plus about 1/8 of a turn.

Image

10. Now it's time to add the oil. I put in about 1.25 quarts to start off. If you're watching the fill window, you'll notice that you'll go past the "full" line. That's ok - when you start the engine the oil level will fill the filter chamber and the level will go down. After about 1.25 quarts is in, put the oil fill cap back on and start the engine. Watch the oil will window until the oil level levels out, and then turn the bike off. The oil level will be slightly lower when the bike is running. You don't have to get it EXACTLY on the fill line, but close is ideal.

Image

Step 11. Your "Change Oil" light is probably on, so you'll want to reset it. To do that, insert the key and leave the ignition in the OFF position. Hold down the SEL button. While continuing to hold the SEL button, turn the key one click to the right. The "Change Oil" indicator will begin to flash... when this happens release the SEL button and the indicator will eventually turn off.

That's it! Just an FYI as to why we change oil:

Image

I hope this helps someone out!
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Postby JT » Fri Aug 03, 2007 20:30 20

Excellent write-up and awesome pics! :)

The only thing I'd add to it is the torque specs:

Engine Oil Drain Plug: 16.5 ft-lb / 23 N-m / 2.3 kgf-m
Oil Filter Cap Bolts: 7.0 ft-lb / 10 N-m / 1.0 kgf-m
2007 Burgman 400 "Uma-chan" 馬ちゃん RIP@13867 miles
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Postby Wes » Fri Aug 03, 2007 20:31 20

Whatever your name is, you did a fantastic job of writing a How To. Very nice pictures. I think this will wind up as a "Sticky" for posterity. It would be nice if you would make a signature with your choice of name and your bike model to help the rest of us relate to you. Thanks for the write-up.
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Postby Vectorer » Sat Aug 04, 2007 8:45 08

THANKS for the thorough post. This is the job I'm planning for today... Mrs. V's 400K7 was bought w/729 miles on the clock. The original owner claims the 600mi maintenance was done (no receipts) so I'll swap-out the oil & filter for GPs and peace of mind.

Where in Michigan? Outskirts of North Plainwell here. :D
AN650K7 w/a little blue sticker...
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Postby GammelDansk » Sat Aug 04, 2007 19:43 19

Nice job! :thumbup:
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Postby i64X » Sun Aug 05, 2007 18:21 18

Thanks guys - and thanks for the sticky. Like I said, I hope this info helps someone out.
Jason
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Postby Ino » Fri Aug 24, 2007 16:14 16

i64sx,

Much thanks. Glad I ran into this particular forum. Pics are excellent and step-by-step... this will save some $$ in the long run.
Ino
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Postby JohnK » Fri Aug 24, 2007 22:05 22

Excellant job Jason :thumbup:
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Postby dadyswat » Mon Aug 27, 2007 11:42 11

Great post, now we need one just like it for changing the drive oil.
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Postby Nsimone » Wed Sep 05, 2007 22:02 22

i64X,

Great job! This is terrific!
Dealer serviced oil changes seem pretty expensive. So, thanks to your excellent instructions, I think I can do this myself.

Thanks again,
Nick S.
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Postby doc03 » Wed Sep 05, 2007 22:42 22

i64x:

Excellent job.

and JT thanks for the torques.
Don

2007 Burgman 400
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Postby Waldodave » Thu Sep 06, 2007 10:06 10

About how long does it take to do this procedure?

Is it easy enough for a "mechanically challenged" person to do?
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Postby mrlizzzard » Thu Sep 06, 2007 20:18 20

Hat's Off! The clearest best written how to post ever on this forum imho.
Thanks.
all the best,keep it simple.
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oil change on "07" 400

Postby wbarnier » Sat Sep 08, 2007 22:18 22

This is an excellent example of how to do a "HOW-TO" correctly. Even a novice can understand and follow it. Thankyou very much! One word of warning. Do not forget to put the filler plug back in before starting the engine. If you don't the crankcase pressure from that big single cylinder will start pumping the oil out the filler opening. Ask me how I know this!

Bill Barnier
2007 burgman 400, Office chair driver backrest mod, 1&1/4" handlebar setback mod, Suzuki sidewings, oversize scooter grips, Vista Cruise mod, Bell cupholder mod, Givi windshield, HiT clutch, Dr.Pulley slider weights 17 gr., LeoVince exhaust, and power commander.
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Postby Hearts » Sun Sep 09, 2007 16:13 16

Super job!!!
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Postby pict » Mon Dec 10, 2007 22:57 22

Great guidance - many thanks.

Can I ask as a newbie to maxis (from the world of bigwheel bikes) if there are similar notes on changing rollers on an AN400K7? I'd like to fit a stainless steel LeoVince exhaust for rust resistance, but it seems that a roller change is necessary (they're included in the kit). I'm praying this leads to no warranty problems!
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Postby Skeleton » Wed Jan 23, 2008 9:58 09

Thanx for perfect instruction! Its very helpful. :!: :hello1:
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Postby suziblu » Wed Jan 23, 2008 10:50 10

Very nicely done Jason. Thanks for making the time to put it together the way you did. :hello1: ~ suziblu ~
Ride safe ... All-ways!

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Re: DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

Postby rweis » Wed May 28, 2008 0:10 00

FYI,

When I did mine tonight there was a grease like goo on the filter spring, about a thimble full. The drain plug magnet had 2 slivers of metal on it. Mine took 1400 ml to sit at 3/4 toward the Full line. I did run the engine a little after the first quart to fill the filter etc.

Notice the funnel and hose in the instructions. That was the only way to get the oil into the engine without spilling it everywhere.

Instructions were EXACTELY correct for a AN400K8.

Bob Weis
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Re: DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

Postby fred122333 » Wed May 28, 2008 6:18 06

Excellent text instructions and outstanding pictures.

I followed these instructions to the letter when changing oil on my 2008 Burgman 400 and had no problems at all.

Thanks a bunch for this guidance. :cheers: :cheers: :cheers:
2008 Burgman 400 Red
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Re: DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

Postby judgeb » Tue Jul 01, 2008 12:15 12

i64X

What a great How To. Maybe we can get you a job writing manuals for Suzuki. Excellent pictures so even I can understand the procedures and I have 10 thumbs

judgeb
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Re: DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

Postby cool » Thu Jul 10, 2008 9:05 09

Very Nicely explained ... you should defenitely write a manual for suzuki.. such clear instructions and very crisp photos.... great job......hope u can write more stuff like this..
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Re: DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

Postby Olyan650 » Thu Jul 10, 2008 9:13 09

:drunken:
Excellent write up and pictures.
Look forward to more. (hint hint drive oil)
:albino:
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Stock at the moment.(Done with break-in and soon done with warranty)
600 mile check done and easy - saved receipts
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Re: DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

Postby Mkitman » Thu Jul 10, 2008 10:02 10

Gee, I don't know; I kinda' enjoyed paying my shop $230.00 to have this done...



Oh yeah, they probably checked the tire pressure too! :shock:

Thanks for the great breakdown!
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Re: DIY Oil Change on 2007 Burgman 400 - Step by Step, BIG Pics

Postby judgeb » Thu Jul 10, 2008 11:07 11

Really Great posting for how to do this. I will be doing this next week on my 08 B400 and this will help a lot. Thanks again :cheers:
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