Wiring front turn signal/running lights

Burgman 650 specific.

Moderator: Site Moderators

Wiring front turn signal/running lights

Postby paulcbrowne » Mon Jan 26, 2009 7:54 07

I have everything I need to make my turn signals into running lights as well as doing off-bright-off for the turn signal -- amber LED bulbs, the Magic Blinkers, and load balancing resistors.

My question is how to get the hot wire into the mirror housing or else tap into the front flasher wire without removing the mirrors ad maybe other tupperware. I can't figure where the turn signal wiring is inside the tupperware and can't see how to fish a hot wire into the turn signal space on the mirror. Parts are small enough to mount behind the turn signal lens/assembly, but would prefer to connect inside the bike.

BTW, I'm using LEDs that are quite bright, but they draw only about 3 watts each when on vs. 27 watts each for 1156 or 1157 bulbs.
Shepherdstown, WV USA
2011 Suzuki Burgman 650 Exec
User avatar
paulcbrowne
Lifetime Member
Lifetime Member
 
Posts: 1171
Joined: Sun Jul 20, 2008 20:01 20
Location: Shepherdstown, WV (Almost Heaven) USA
My Ride: Burgman 650 Exec
Year model: 2011
Purchase date: 24 May 2011
Current mileage: 10

BurgmanUSA.com
Advertisement

Re: Wiring front turn signal/running lights

Postby Colchicine » Mon Jan 26, 2009 8:42 08

You may not have read everything :D ... search for "rollingbones" as he has posted pictures and a full description of how to run the wire in an Exec mirror. Sorry I don't have the link on hand. I did it the hard way and removed the mirrors. If you do find it, post it here. Good luck!
Kory's Gallery

Hampton Roads Scooter Group


Learn more in the Burgman Knowledge Base

Why Burgman? Because the world doesn't need yet another software engineer
playing make-believe outlaw, riding a Harley in a pirate costume. -larrysb
User avatar
Colchicine
Knowledgebase Manager
Knowledgebase Manager
 
Posts: 5991
Joined: Thu Dec 21, 2006 14:21 14
Location: USA, Virginia, Newport News
My Ride: Burgman 650 Exec
Year model: 2007
Purchase date: 24 Feb 2007
Current mileage: 22000

Re: Wiring front turn signal/running lights

Postby paulcbrowne » Mon Jan 26, 2009 12:11 12

This looks like the link that you referred to: viewtopic.php?f=19&t=21429&p=197413&hilit=+mirror+exec+lights#p197413

But, I'm trying a different approach that replacing the single filament 1156 bulb with a dual filament (1157) bulb -- LED 1156 (single contact) LED bulb with the Magic Blinkers and balancing resistor. I was just trying to find where those dang turn signal wires are inside the tupperware.
Shepherdstown, WV USA
2011 Suzuki Burgman 650 Exec
User avatar
paulcbrowne
Lifetime Member
Lifetime Member
 
Posts: 1171
Joined: Sun Jul 20, 2008 20:01 20
Location: Shepherdstown, WV (Almost Heaven) USA
My Ride: Burgman 650 Exec
Year model: 2011
Purchase date: 24 May 2011
Current mileage: 10

Re: Wiring front turn signal/running lights

Postby Colchicine » Mon Jan 26, 2009 12:32 12

You found the post, thanks for digging that up. I'll be sure to add it to my index this time.

Don't be afraid to take the tupperware off. You could probably get to the wires with just the top dash off, but it wouldn't be a bad idea to take off the headlight section either. Just as simple as tracing the wires.
Kory's Gallery

Hampton Roads Scooter Group


Learn more in the Burgman Knowledge Base

Why Burgman? Because the world doesn't need yet another software engineer
playing make-believe outlaw, riding a Harley in a pirate costume. -larrysb
User avatar
Colchicine
Knowledgebase Manager
Knowledgebase Manager
 
Posts: 5991
Joined: Thu Dec 21, 2006 14:21 14
Location: USA, Virginia, Newport News
My Ride: Burgman 650 Exec
Year model: 2007
Purchase date: 24 Feb 2007
Current mileage: 22000

Re: Wiring front turn signal/running lights

Postby paulcbrowne » Mon Jan 26, 2009 18:50 18

Ha, stripping off the tupperware can't be any worse that on my BMW K1200LT that I used to strip down annually! Just hoped to avoid the "learning experence" on the Burgman. It's a bit hard to trace the wires and they changed the '08 harness and routing as I examine the manual. Now, if that wiring diagram wasn't so small!
Shepherdstown, WV USA
2011 Suzuki Burgman 650 Exec
User avatar
paulcbrowne
Lifetime Member
Lifetime Member
 
Posts: 1171
Joined: Sun Jul 20, 2008 20:01 20
Location: Shepherdstown, WV (Almost Heaven) USA
My Ride: Burgman 650 Exec
Year model: 2011
Purchase date: 24 May 2011
Current mileage: 10

Re: Wiring front turn signal/running lights

Postby paulcbrowne » Wed Jan 28, 2009 8:53 08

I found the two plugs for the right and left turn signals. I had removed the upper dash with the small cubbies, handlebar covers, but what really helped was taking off the nose piece above/between the headlights. It comes off very easy after -- there are 5 straight-in push connectors that can be pried up easily with a screwdriver and a piece of cardboard to keep from scratching the paint. I had taken off the windshield but that was unnecessary.

The turn signal plugs are cabled tied to another set of wires on the crossbar that easy to see with the nose off. The plugs for the turn signals have an oval cross-section. The other wires have a squarish connector -- assume those are for the mirror motors. Left turn signal is black for hot and black/white for ground. Right turn signal is light green for hot and black/white for ground.

I found it easiest to see and disconnect the turn signal plugs after I unplugged and pushed aside all of the other connectors under the removed nose piece.

One thing I did for testing was to use Posi-connectors that could be undone easily, unlike crimp connectors.
Shepherdstown, WV USA
2011 Suzuki Burgman 650 Exec
User avatar
paulcbrowne
Lifetime Member
Lifetime Member
 
Posts: 1171
Joined: Sun Jul 20, 2008 20:01 20
Location: Shepherdstown, WV (Almost Heaven) USA
My Ride: Burgman 650 Exec
Year model: 2011
Purchase date: 24 May 2011
Current mileage: 10

Re: Wiring front turn signal/running lights

Postby Rollingbones » Fri Jan 30, 2009 18:15 18

When I wired mine, I pulled the lamp assembly, fed the wire through the mirror post to under the dash. No need to remove any tupperware; only pull the dash cover. There's a small hole with a rubber plug on top that I popped out to help feed the wire (underneath the rubber dam). I fed the wire to the hole, grabbed it with some small/narrow needle nose pliers and then fed it down and to the space behind the dash. I then wired them to their own switch. I also have a couple of small lights for my controls on the same line. My riving lights have their own switch and line. Here are some pics:

The new lamp socket from Pep Boys
Image

The hole where the plug came from to help with the feed:
Image

The switches:
Image

I hope this helps...Rb
Mark...Rollingbones
2007 AN 650A Executive (Sold)
2008 Kawasaki Vulcan 900LT Classic (Eljay)
PHOTO STUFF!!!
------------------------------------
I didn't lose my mind...I sold it on eBay!!!
Image
User avatar
Rollingbones
Charter Gold
Charter Gold
 
Posts: 1403
Joined: Tue Jun 13, 2006 8:55 08
Location: Fair Oaks, CA
My Ride: Other bike
Year model: 2008
Purchase date: 07 May 2007
Current mileage: 7500

Re: Wiring front turn signal/running lights

Postby markc50 » Sat Jan 31, 2009 16:26 16

I've been to AdvanceAuto and Autozone. Both say the vendor is out of the 84725 socket. Does anyone know of an alternate socket that will work, like for a flat base bulb? Thanks
Mark
markc50
Gold Member
Gold Member
 
Posts: 289
Joined: Sun May 11, 2008 15:51 15
Location: Garden City, MI
My Ride: Burgman 650 Exec
Year model: 2008
Purchase date: 20 Sep 2008
Current mileage: 4700

Re: Wiring front turn signal/running lights

Postby TechArtGuy » Thu Mar 11, 2010 22:25 22

Just finished up wiring in a set of magic blinkers from custom dynamics. Here's a short vid of how they operate ->Link

I have these paired with a solid state flasher relay as well from custom dynamics.
Gallery Mod thread
*TRAVEL STOP*
User avatar
TechArtGuy
Site Moderator/Lifetime Member
Site Moderator/Lifetime Member
 
Posts: 2561
Joined: Mon Apr 16, 2007 9:05 09
Location: OHIO, Cincinnati, Anderson TWP
My Ride: Burgman 650 Exec
Year model: 2008
Purchase date: 12 Apr 2013
Current mileage: 3918

Re: Wiring front turn signal/running lights

Postby QuantumRift » Thu Mar 11, 2010 22:41 22

Look for the 'Mystery Molex Connectors' mentioned in a new thread.
"When he drives a new car off the lot, it increases in value."

Clearview XXL Vented shield
KRISS Headlight Modulator
Kisan TailBlazer Brake Light Flasher 20W-D - Plug-In
Manic Salamander Bar End Weights (with throttle lock)
Grip Puppies
3Brothers Backrest
User avatar
QuantumRift
Insane Poster
 
Posts: 5643
Joined: Mon Jun 30, 2008 14:49 14
Location: Canal Winchester, OH/Sierra Vista, AZ
My Ride: Burgman 650
Year model: 2006
Purchase date: 30 Jun 2008
Current mileage: 24600

Re: Wiring front turn signal/running lights

Postby Dave_J » Fri Mar 12, 2010 0:49 00

TechArtGuy wrote:Just finished up wiring in a set of magic blinkers from custom dynamics. Here's a short vid of how they operate ->Link

I have these paired with a solid state flasher relay as well from custom dynamics.


Yep, thats how mine work. But two years ago I had added two amber LED lamps under the mirrors as side running lamps. I have wired them into my Magic Blankers too.

I had cut the black (L) and Green (R) wires on the mirror side of the stock connector and used bullit connectors so I can wire back to stock if needed. I then took 12v and ground from the power plug to run the Magic Blinker. I did not cut the ground wires.

No need to fish a wire into the mirror housing when using Magic Blinkers.

So, Paul, ya got it figured out?
"Never mount a passenger car tire on a motorcycle rim; the flat profile of a car tire is incompatible ....."

TOTALLY HOG WASH!!!

SSG/E6 Retired US ARMY Signal Corp. 9th Signal Bn, Forward.


50,000 miles on a CAR TIRE/DARKSIDE.


***TRAVEL STOP***
User avatar
Dave_J
Insane Poster
 
Posts: 5515
Joined: Mon Oct 23, 2006 1:05 01
Location: Auburn WA Where God takes Vacation. ***TRAVEL STOP***
My Ride: Burgman 650
Year model: 2008
Purchase date: 24 Dec 2010
Current mileage: 37000


Return to Burgman 650

Who is online

Users browsing this forum: No registered users and 1 guest